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                          Masterbatch Extruder

                          Masterbatch extruder, master batch extruder[08-12-02 15:18:50]
                          CLIMA masterbatch extruder has wide applications in the field of plastic recycling field and is able to produce masterbatch with various parameters. The whole set of masterbatch extruder is equipped with sectors of srewing parts, barrel, gearbox, degasification devices, control system, transmission system and more. The masterbatch extruder is made of premium stainless steel, it has proven high-efficient, energy-saving and easy maintenance during years of practice.
                          masterbatch extruder


                            
                                                 
                          Brief introduction:  

                          Both screws and barrels were designed using the building block principle. The screw configuration. Barrel setup, screw L/D, the number and protocol of feeding and venting, screen change , way of granulating, and the electric control mode are  optimally adjusted according to different material properties and process requirements, in consideration of the machine's versatility in other general application.

                          Designed by CAD, the closely intermeshed screw elements have excellent self-wiping characteristics, and can be interchanged with each other easily. Or over 20years of experience in screw design and software development enable us to realize efficient solids conveying, melting/plasticizing, mixing/compounding, dispersing, homogenization, devolatilation, pressure-buildup in twin screw extruders, in accordance to the specific requirements of each process. To meet the increasingly, Screw elements are slid onto and new processes, we are providing new types of screw elements are slid onto a spine shaft to achieve higher torque and higher screw channel volume for even higher throughput.

                          To meet different process requirements and  applications recently designed and provided high torque extruder series  C(n is less than 500    r/min  ,  T/A is greater than 8, )  and high speed &  high torque extruder series  D( n is greater than 600 r/min, T/A is greater than 8,)The newly designed torque distribution system, high-precision grinding of hardened gear teeth, imported  high quality key bearings , and the interlocking of lubrication system are among the reasons for the good reliability of products.

                          Metering feeders   are equipped with single screw, twin screws (both intermeshing and non-intermeshing), or spring(s) to meet different flow properties of bulk particulates. Besides the standard volumetric metering feeders, the loss-in-weight feeder with accuracy as high as 0.5 % are also available.

                          Granulating system includes water-trough strand extruding, air-cooling strand extruding, air-cooling die face cutting, water-ring die-face cutting, eccentric hot face cutting with special cooling, and underwater palletizing, Our engineers will recommend you with the best suitable way of granulating according to your material characteristics and process requirements.

                          For most applications, standard nitrated steel is used for barrels and screw elements. For applications with particular requirements, high corrosion-resistant and high wear-resistant materials of construction with special heat treatments are also provided for our customers to choose.

                          The key components in the electric control system are all imported very reliable instruments. Simulating control panel, PLC control, and PCC control are also provided upon request besides the standard control mode.

                          Due to its low vibration and low noise level, the main extruder can be installed on most solid grounds with no need for any special base.

                          Main parameter:

                          Model
                          D(mm)
                          L/D
                          n
                          (r/mm)
                          P(kw)
                          T(N.m)
                          T/A3
                          Q(kg/h)
                          TSE-20
                          22
                          32¡«60
                          600
                          4
                          30
                          4.8
                          0.5¡«15
                          TSE-30A
                          30
                          32¡«60
                          420
                          600
                          7.5
                          11
                          80
                          85
                          4.5
                          4.7
                          5¡«30
                          5¡«40
                          TSE-35A
                          35.6
                          32¡«60
                          600
                          11
                          15
                          85
                          115
                          3.1
                          4.2
                          30¡«55
                          45¡«75
                          TSE-40A
                          41
                          32¡«60
                          400
                          22
                          250
                          6
                          65¡«110
                          TSE-40B
                           
                           
                          600
                          800
                          1000
                          30
                          45
                          55
                          225
                          255
                          250
                          5.5
                          6.2
                          6
                          90¡«150
                          135¡«225
                          165¡«275
                          TSE-52A
                          51.4
                          32¡«60
                          500
                          45
                          405
                          5.1
                          135¡«225
                          TSE-52B
                           
                           
                          600
                          800
                          1000
                          55
                          75
                          90
                          415
                          425
                          405
                          5.2
                          5.3
                          5.1
                          165¡«275
                          225¡«375
                          270¡«450
                          TSE-58A
                          56.7
                          32¡«56
                          400
                          45
                          510
                          4.6
                          135¡«225
                          TSE-65A
                          62
                          32¡«60
                          400
                          500
                          55
                          75
                          620
                          675
                          4.4
                          4.8
                          165¡«275
                          225¡«375
                          TSE-65B
                           
                           
                          600
                          800
                          1000
                          90
                          110
                          132
                          675
                          620
                          595
                          4.8
                          4.4
                          4.2
                          225¡«375
                          330¡«550
                          396¡«660
                          TSE-75A
                          71
                          32¡«60
                          400
                          500
                          500
                          90
                          110
                          132
                          1015
                          1005
                          1190
                          4.7
                          4.6
                          5.5
                          225¡«375
                          330¡«550
                          396¡«660
                          TSE-75B
                           
                           
                          600
                          800
                          132
                          160
                          990
                          900
                          4.6
                          4.2
                          396¡«660
                          480¡«800
                          TSE-85A
                          81
                          32¡«56
                          400
                          160
                          1800
                          5.7
                          480¡«800
                          TSE-85B
                           
                           
                          500
                          600
                          200
                          220
                          1800
                          1875
                          5.7
                          5.2
                          600¡«1000
                          660¡«1100
                          TSE-95A
                          93
                          32¡«56
                          400
                          250
                          2815
                          5.9
                          750¡«1250
                          TSE-95B
                           
                           
                          500
                          600
                          800
                          250
                          315
                          400
                          2250
                          2365
                          2250
                          4.7
                          5
                          4.7
                          750¡«1250
                          945¡«1575
                          1200¡«2000
                          TSE-135A
                          131
                          32¡«48
                          400
                          550
                          6190
                          4.6
                          1650¡«2750
                          TSE-52C
                          TSE-52D
                          51.4
                          32¡«60
                          500
                          600
                          800
                          1000
                          75
                          90
                          110
                          132
                          675
                          675
                          620
                          594
                          8.5
                          8.5
                          7.8
                          7.5
                          225¡«375
                          270~450
                          330¡«550
                          400¡«660
                          TSE-65C

                          TSE-65D
                          62.4
                          32¡«60
                          400
                          500
                          600
                          800
                          1000
                          110
                          132
                          160
                          200
                          250
                          1240
                          1190
                          1200
                          1125
                          1125
                          8.8
                          8.5
                          8
                          8
                          8
                          330¡«550
                          400¡«660
                          480¡«800
                          600¡«1000
                          750¡«1250
                          TSE-75C

                          TSE-75D
                          71
                          32¡«60
                          400
                          500
                          600
                          800
                          1000
                          160
                          200
                          250
                          315
                          400
                          1800
                          1800
                          1875
                          1770
                          1800
                          8.3
                          8.3
                          8.7
                          8.2
                          8.3
                          480¡«800
                          600¡«1000
                          750¡«1250
                          945¡«1575
                          1200¡«2000
                          TSE-85C

                          TSE-85D
                          81
                          32¡«56
                          400
                          500
                          600
                          800
                          220
                          280
                          350
                          450
                          2485
                          2520
                          2625
                          2530
                          7.9
                          8
                          8.3
                          8.1
                          660¡«1100
                          840¡«1400
                          1050¡«1750
                          1350¡«2250
                          TSE-95C

                          TSE-95D
                          93
                          32¡«56
                          400
                          500
                          600
                          350
                          450
                          550
                          3940
                          4050
                          4125
                          8.3
                          8.5
                          8.7
                          1050¡«1750
                          1350¡«2250
                          1650¡«2750


                          Model number demonstrates,Exampel:TSE-52A/500-45-36
                          Co-rotating twin screw extruder series
                          Screw nominal diameter
                          Series A,normal series (n<600r/min,T/A3<6);
                          Series B,high speed series (n¡Ý600r/min,T/A3<6)
                          Series C,high torque series (n<600r/min,T/A3¡Ý8)
                          Series D,high speed and high toeque series (n¡Ý600r/min,T/A3¡Ý8)
                          500Max.Screw rotary speed(r/min);
                          45Mai motor power(kw);L/D

                          After saling Masterbatch extruder, if necessary, We will send one or two engineers to set up and commissioning of the  Masterbatch extruder until it running in normal state. Druing the time your workers who will operate the Masterbatch extruder will be trained.
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